濾芯完整性測試儀----北京供應商 產品特點

高智能化：測試流程全自動控制，無需人工干預；

高可靠性：檢測精度高，重現性好；

高人性化：中文/英文操作環境，觸摸屏輸入，操作界面友好；

多功能化：可用于測試單芯濾器、多芯濾器，多種測試功能；

高集成化：儀器采用便攜設計，體積小，使用輕便；

高科技化：采用ARM9控制器，Windows CE 6.0系統；

高實用化：數據存儲、實時打印檢測結果，符合GMP的要求。

濾芯完整性測試儀----北京供應商 應用范圍：

圓片濾膜（Disc membrane）：Φ25mm至Φ300mm的各種濾膜

標準折疊式濾芯 (Standard cartridge)：2.5″至40″，1芯至9芯

囊式濾芯 (Capsule)

小型濾芯 (Mini cartridge)

空氣過濾器的檢測   2.5″至40″ 

 性能參數：

 完整性檢測的目的
1、 濾芯制造商
—認證
—生產質量控制
2、 濾芯用戶
—確認濾芯級別
—確認濾芯正確安裝
—確認濾芯未受損壞
—確認濾芯符合制造規格
—確認此濾芯和那些經制造商認證的濾芯一樣
—工藝認證文件
—批次記錄文件
結論：完整性試驗不是對濾膜中zui大膜孔的直接測量
適用于生產環境：
科學的低能耗及外形設計
密封的外置散熱片
無需風扇散熱
無產生顆粒的風險

測試理論

以某種膜材料為例，將膜用可與其浸潤的液體充分潤濕，由于表面張力的存在，浸潤液將被 束縛在膜的孔隙內；給膜的一側加以逐漸增大的氣體壓強，當氣體壓強達到大于某孔徑內浸潤液的表面張力產生的壓強時，該孔徑中的浸潤液將被氣體推出；由于孔徑越小，表面張力產生的壓強越高，所以要推出其中的浸潤液所需施加的氣體壓強也越高；同樣，可知，孔徑zui大的孔內的浸潤液將首先會被推出，使氣體透過，然后隨著壓力的升高，孔徑由大到小，孔中的浸潤液依次被推出，使氣體透過，直至全部的孔被打開，達到與干膜相同的透過率；

    首先被打開的孔所對應的壓力，為泡點壓力，該壓力所對應的孔徑為zui大孔徑； 在此過程中，實時記錄壓力和流量，得到壓力-流量曲線；壓力反應孔徑大小的信息，流量反應某種孔徑的孔的多少的信息；然后再測試出干膜的壓力-流量曲線，可根據相應的公式計算得到該膜樣品的zui大孔徑、平均孔徑、zui小孔徑以及孔徑分布、透過率。

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Filter integrity tester - Beijing suppliers
To provide you with advanced, stable and convenient test equipment
Portable BQS-19 full automatic filter integrity tester
Product features
High inligence: automatic test flow control, without manual intervention;
High reliability: high detection accuracy, good reproducibility;
High humanity: Chinese / English operating environment, touch screen input, friendly interface;
Multifunction: can be used to test single core filter, multi-core filter, a variety of testing functions;
High integration: the instrument adopts portable design, small size, easy to use;
High tech: using ARM9 controller, Windows CE 6 system;
Highly practical: data storage, real-time print detection results, in line with the requirements of GMP.
Application range:
The wafer (Disc membrane): all kinds of membrane membrane to Phi 25mm Phi 300mm
Standard (Standard cartridge):2.5 folding filter element 'to 40', 1 core and 9 core
Capsule type filter element (Capsule)
Small filter element (cartridge Mini)
The air filter 2.5 'to 40'
Performance parameter:
Power / power
AC 50/60Hz, 170-240V; 100W
Maximum operating pressure
7999 mbar
Minimum inlet pressure
3000 mbar
Exterior dimension
240 (W) X320 (deep) x (high)
Test range
Test pressure: 500-6900mbar
Test accuracy
Sensitivity: + 1 mbar; bubble point: + 60 mbar;
Operating conditions
Ambient temperature: 0 DEG C ~ +50 C; relative humidity: 10-80%
Test time
The basic diffusion test: 2 min + 2min 7 + 2min; diffusion testing; water immersion flow test 7 + 2min system; air tightness: 3 + 1min;
Print function
Print in Chinese / English, print test conditions, test results, test curves;
History function
32G storage space, save data 1 million
Display
Size: 5.7-7 inch; 256 color; touch screen
Language Options
English / Chinese
The purpose of integrity detection
1, filter manufacturers
- Certification
Production quality control
2, filter users
- confirm the filter element level
- to confirm the correct installation of the filter element
- confirm that the filter element is not damaged
- confirm the filter element meets manufacturing specifications
- confirm that the filter element is the same as those approved by the manufacturer.
- process certification document
Batch record file
Conclusion: integrity test is not the direct measurement of the maximum membrane hole in the membrane.
Suitable for production environment:
Scientific low energy consumption and shape design
Sealed external heat sink
No fan cooling
No risk of producing particles
Test theory
In a film material as an example, its liquid infiltration with sufficient wetting of the membrane, due to the existence of surface tension, liquid infiltration will be trapped in the pores of the membrane; to one side of the membrane to gas pressure increases, when the gas pressure reaches the pressure is greater than the surface tension of a liquid infiltration aperture produced inside, the liquid infiltration aperture in gas will be launched; due to the aperture is smaller, the pressure caused by surface tension is high, so to launch liquid infiltration required for gas pressure imposed by the higher; also, the infiltration of liquid within the bore of the maximum aperture will be first introduced, then through the gas. With the increase of pressure, pore size from big to small, the infiltration of liquid hole in order to be launched, the gas through, until all the holes are opened, and achieve the same transmittance of dry film;
The first open hole pressure for bubble pressure, pore size corresponding to the pressure for maximum pore size; in this process, real-time recording of pressure and flow, pressure flow curve; pressure reaction pore size of the information flow, a reaction pore number information; and then a dry test the film pressure flow curve, maximum pore size, according to the corresponding formula of the membrane samples the average pore size, pore size and pore size distribution, the minimum transmission rate.

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